There is a difference in batch and automated booths. Sometimes it is easier to argue your point from a powder point of view. Recently, I worked with a good friend that is an equipment supplier on a project such as this for a coater and provided the following information based on one of our standard powders at TIGER Drylac Powder Coatings.
I picked a very average powder for our example, the polyester tgic Bengal powders.
Our MSDS sheet says that the LEL (lower explosion limit) on Bengal products is 15g/m3 which is 15 grams per cubic meter of air. This basically amounts to 15 grams of powder in a 28 cubic foot space. What the authorities (NFPA) are looking for is no more than 25% of this amount, which equals 1/8 of a gram of powder per cubic foot.
A standard MANUAL powder gun puts out approx. 500 grams maximum per minute. So, if you consider 500 grams per minute against 8000 cubic foot per minute and your limits are far below the LEL limits.
BUT WAIT……….. THIS IS FOR STATIC AIR (No Air Movement). In order calculate air movement you need to multiply the booth height times the booth width. For example; 8 x 10 = 80 square foot of opening, multiply 80 times 100fpm (foot per minute air velocity) and you get 8,000cfm (cubic feet per minute) of air flow moving through the booth.
IMPORTANT NOTE: if you were running multiple guns in an AUTOMATIC, COVEYORIZED SYSTEM, which you are not, this limit could be of an issue. However, with one manual gun in a Colmet booth with normal; or even dramatically reduced air flow to the cartridge filters, this will not be an issue.
I hope this information is helpful
Travis Stirewalt
TIGER Drylac USA
615-400-1220 cell
t.stirewalt@tigerdrylac.com
Travis Stirewalt, CSI, NASF
Senior Sales Manager, Eastern US
TIGER Drylac USA Powder Coatings
www.tiger-coatings.com